Short Cycle Hot Press Machine for MDF PB Plywood Melamine Lamination
Description:
Short Cycle Hot Press Machine
The melamine paper and raw board (PB/chipboard/HDF/MDF/ plywood) are pressed together through short cycle
press with high pressure,high temperature and short cycle time.
The press machine also can press veneer&Phenolic film on MDF,chipboard,plywood.
With different pressure,various of textures can be produced,such as glossy,matte,wood grain,marble etc.
The pressure can from 1200T to 3200T (based on 1220*2440mm board).
The raw board size : 1220*2440 / 1220*2745 / 1220*3050 / 1830*2440 / 2100*2800 / 1830*3660 etc. other size can
be customized.
The finished product can be processed to wardrobes,wallboard,flooring,furniture,etc.
Short cycle veneer hot press is a equipment used to attach wood veneer, decorative paper, plastic film, Melamine and other materials to the surface of the substrate (such as particleboard, medium density fiberboard(mdf), etc.). It is widely used in furniture manufacturing, decorative materials, construction industry and other fields. The short cycle veneer hot press is favored for its efficient, fast and accurate fitting results.
1. Working principle
The short cycle melamine hot press machine tightly combines the finishing materials (such as veneer, decorative paper, etc.) with the substrate by heating and pressurizing. Its working process includes the following steps:
- Feed: Feed the substrate and finishing material into the hot press.
- Heating pressure: The material is heated and pressurized by the hot press plate to make the finishing material firmly bonded with the substrate.
- Cooling: After the pressurization is completed, the material is cooled quickly through the cooling system to fix the bonding effect.
- Discharge: The finished sheet is output from the hot press.
2. Main components
- Hot press plate: Usually made of high-strength steel, with internal heating pipes to provide uniform heat.
- Hydraulic system: provides stable pressure to ensure that the finishing material is tightly bonded to the substrate.
- Heating system: Electric heating, steam heating or oil heating is used to provide the required heat.
- Cooling system: Rapid cooling through water cooling or air cooling, fixed veneer effect.
- Control system: Using PLC or microcomputer control, to achieve accurate adjustment of temperature, pressure, time and other parameters.
- Conveying system: Used for automatic feeding and discharging to improve production efficiency.
3. Advantages
- High efficiency: Short cycle design makes the production cycle greatly shortened, suitable for mass production.
- High quality: Through precise control of temperature, pressure and time, to ensure uniform veneer effect, no bubbles, no warping.
- Flexibility: Suitable for a variety of combination of finishing materials and substrates, such as veneer, PVC film, decorative paper, etc.
- High degree of automation: Automated control system reduces manual intervention and improves production efficiency and consistency.
- Energy Saving: Use efficient heating and cooling systems to reduce energy consumption.
Technical Specification:
| Model |
TLY114×8/14-II |
| Nominal gross pressure |
14000Kn |
| Direction of feeding plate |
HORIZONTAL |
| Layer Counting |
1 Layer |
| Distance between hot platens |
200mm |
| Numbers of hot platens |
2 pcs |
| Dimension of Hot Platens |
2600×1400×140mm(up)
2600×1400×100mm(down) |
| Numbers of Cylinder |
6 Pcs |
| Diameter of Cylinder |
Φ340mm |
| Stroke of Cylinder |
200mm |
| Pressurization |
≤25Mpa |
| The Position of Cylinder |
up |
| Empty Closing Time |
About 2-3 s |
| Max Temperature |
<210 |
| Numbers of Lift Cylinder |
4pcs |
| Diameter of Cylinder |
Φ80mm, Φ30 |
| Stroke of Cylinder |
200mm |
| High Pressure Pump Flowing |
About 89L/min |
| Allowed Pressure |
≤25Mpa |
| Power |
37Kw |
| Pressure of Unit Plate Blank |
47Kgf/CM2 |
| Control Method |
Automatic pump station |
| Frame steel plate thickness |
60mm |
| Total weight |
37000kgs |
Why Choose Us:
Pre-sale service
1) Provide the free consultation of equipment
2) Provide the standard device and the flow chart
3) According to the clients' special requirement ,offering the resonable plan and free design to help to select the equipment .
4)Welcome to visit our factory
Service during the sales
1) Inspect the machine before leaving the factory
2) Oversea install and debug the equipment
3) Train the first-line operator
After sales service
1) 24 hours online service
2) Provide the VIDEO with install and debug the equipment
3) Provide technical exchanging
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