Complete Sugar Cane Bagasse Pellet Production Line
1. Why use bagasse to produce biomass pellets:
In the sugarcane industry, for every 10 tons of sugarcane crushed by the mills, nearly 3 tons of wet bagasse are produced. What to do with the leftover bagasse from sugar mill processing is becoming more and more important. Most factories burn very little bagasse as fuel, producing heat to meet the factory's production needs. The remaining bagasse can be processed into biomass pellets, bringing economic benefits to the plant.
Complete Sugar Cane Bagasse Pellet Production Line
Complete Sugar Cane Bagasse Pellet Production Line
Complete Sugar Cane Bagasse Pellet Production Line
Advantages of Bagasse Granules
Bagasse granules are used in many places because of their convenience and comfort, and they have the following advantages:
1. High return on investment
Low cost of raw materials, small equipment investment and simple operation. Ordinary people can operate the equipment after simple training, the labor cost is extremely low, and the coal price fluctuates widely. These factors ensure a better return on investment.
2. Wide range of applications
Bagasse pellets are easy to use and store. It can be used for heating, living stoves, hot water boilers, industrial boilers, biomass power plants, etc. to replace firewood, coal, fuel oil, and liquefied petroleum gas. It is also suitable for family units; the combustion effect is good, which can meet the needs of cooking, heating, bathing, especially the living necessities of biomass power plants.
3. Turn waste into treasure
In the context of global energy shortage, bagasse pellets are the representative of turning "waste" into wealth, sugarcane is fully utilized, and in addition, farmers' income is increased.
Complete Sugar Cane Bagasse Pellet Production Line
3. Production process of bagasse granules
In general, the production of bagasse pellets is divided into several steps:
1. Pulverization: Use a high-efficiency pulverizer to pulverize the raw materials into powder with a particle size of 3-5mm.
2. Drying: The moisture content of fresh bagasse is about 48-50%, so ensure that the moisture of bagasse is dried to 10-15%, so that the bagasse can be solidified. Dry with a tumble dryer.
3. Granulation: Bagasse powder materials are fed into the biomass granulator, they will be compressed into granules by the movement of the die and a set of rollers inside the mill.
4. Cooling: Particle cooler, this unit can save floor space and processing time. Cooling the pellets makes them easier to pack and transport.
5. Packaging: Bio-granule ton bag packaging equipment, after the granules are cooled, they are packaged by a packaging machine, which is convenient for storage and transportation.
Complete Sugar Cane Bagasse Pellet Production Line
Complete Sugar Cane Bagasse Pellet Production Line
Fourth, the main equipment for bagasse granule production: The main equipment includes: crusher, pulverizer, drum screen, mixer, dryer, granulator, vacuum cleaner, cooler, vibrating screen, packaging machine, etc. Auxiliary equipment: transmission, iron raw material warehouse, and finished product warehouse.